Occupational Health & Safety Policy
OHSAS 18001:2007
Quality Policy
ISO 9001:2015
Environmental Policy
ISO 14001:2015

Operation & Maintenance

INTERNATIONAL ENERGY SERVICES GROUP PROVIDING ENGINEERING SOLUTIONS

Operation & Maintenance (O&M)

Serba Dinamik can improve process efficiency, reduce maintenance costs and energy consumption, as well as dramatically extend equipment life. Maintenance services can be performed on routine, preventive, predictive, scheduled, and unscheduled actions are aimed to prevent equipment failure or decline. Serba Dinamik encourages close working relationships and formal alliances with its clients to actively encourage the sharing of management systems, operational techniques, resources and technologies.

O&M Specialization

Total Engineering and Maintenance (TEAM™) for Rotating Equipment

  • Turbomachinery Installation Commissioning Service
  • Field Overhaul Services
  • Workshop Repair
  • Multi-OEM Services

Turnaround and Maintenance

  • Serba Dinamik with a professional turnaround package – on time, that will increase our clients profitability by improving the reliability of client investments. Serba Dinamik planning preparing in detail of scope identification, procurement of services / resources, establish appropriate QA/QC procedure, compiling a plan and planning system including of recruitment plan
  • Serba Dinamik offers the best management team as planner, QAQC, superintendent,supervisor through out the turnaround period

Total Inspection and Repair Services for Boilers/Unfired Pressure Vessels (UPV)

  • Preparation of WPS/PQR
  • Total Inspection of Boilers
  • Liaison with Statutory Institution
  • Chemical Cleaning
  • Refractory Repairs and Modification

Controls and Instrumentations (C&I) Services

  • Design and Development
  • Total Maintenance Control and Instrumentation
  • Troubleshooting and Consultancy Services

Serba Dinamik offers the best solution in the operation and maintenance of all types of installations; Thermal Power Plants, Cogeneration Plants, Water Treatment Facilities, Industrial Installations, LNG Plants (regasification and liquefaction), Waste Treatment Facilities, Wind Parks, Hydroelectric Plants, Combined Cycles and Diesel Plants. Serba Dinamik in collaboration with our technical partners offer a wide range of services, from consulting to the provision of full operation & maintenance.

MRO of Rotating Equipment

Rotating equipment is used in many different industries, including O&G (upstream and downstream), power generation, mining, agriculture, manufacturing, transportation and construction. Rotating equipment is also used in commercial applications, including for heating, ventilation and air-conditioning, escalators, elevators and travellators and back-up power generators.

We are a MRO specialist for various types of rotating equipment, including gas and steam turbines, engines, motors, generators, pumps, compressors and industrial fans. Our MRO services are currently focused on rotating equipment used in the energy industry, including O&G production and refineries and power plants.

MRO Specialization

Predictive Maintenance

  • Uses the actual condition of the rotating equipment to determine the timeliness and type of maintenance services that need to be carried out
  • Offer various inspection techniques which include, among others, oil analysis, vibration analysis, leak detection, and visual aid inspection
  • Rotating equipment such as gas and steam turbines, process pumps, gas compressors

Equipment Overhaul

  • Requires the entire equipment to be stripped down to its parts and components for cleaning, repair, reconditioning, replacement and recalibration
  • Include, among others, machining, fabrication, balancing, alignment, buffing, blasting and coating

Balancing and Alignment

  • Rotor balancing and alignment of rotating shafts
  • Utilise balancing machines to identify the position and amount of imbalance and perform rotor balancing by removing or adding weight to the unit so that the mass is distributed evenly around the true axis
  • Alignment of rotating shafts using several methods such as conventional methods using dial indicators and more complex methods using laser alignment

Replacement and Upgrades of Components and Parts

  • Inspect, analyses and recommends components and parts, which require replacement, including among others, turbine disks, rotating and stator blades, turbine buckets, alignment hardware and balance weights
  • We complement our in-house machining function with external computer numerical control part manufacturers who operate computer numerical control machines with higher functionality, precision and specifications

Maintenance of Process Control and Instrumentation

  • Process control systems are commonly used to execute and control one or more processes in an industrial application
  • Instrumentation is the application and usage of devices that either detect or measure operating or environmental variables
  • Includes process control such as SCADA(1), PLC(2), RTUs(3), and instrumentation such as flow meters, level measuring instruments, gas analysers, pressure gauge, actuators as well as final control elements such as control valves, dosing or injection pumps

Rotating equipment is a general classification of machinery and equipment designed to generate reciprocating or circular motion, which is then used to move or agitate materials. Rotating equipment works through a system of drivers (machinery that uses an external energy source like fuel or electricity to provide the source of power to do work, for example turbines, engines or motors), driven components (equipment that uses the power source to do specific work, for example generators, pumps or compressors), transmission devices (equipment or components involved in the transfer of motion or energy from one machinery/equipment to the next, for example gears, clutches and couplings), and ancillary equipment and systems (for example inlet air system and filter, fuel system, exhaust duct and piping system).

IRM of Static Equipment and Structures

Static equipment refers to objects that are part of a processing or manufacturing process that do not have any mechanical or moving parts. We carry out IRM for various types of static equipment namely boilers, unfired pressure vessels, heat exchangers, columns, reactors and separators.

IRM Specialization

Boilers & Unfired Pressure Vessels

  • Inspection and preparation of repair methods based on the ASME code of practice, which incorporates safety, health and environmental elements
  • Liaising with inspecting authorities to witness repair work and other necessary tests in accordance with the ASME code of practice or its equivalent
  • Chemical cleaning to eliminate scaling and to minimise equipment failure
  • Refractory repairs and modifications to eliminate heat leakage

Heat Exchangers

  • Bore scope or video scope inspection, hydro jet cleaning, hydro testing, re-tubing and other repair work

Pipelines & Piping System

  • Cleaning, replacement of damaged pipes, repair of weld defects, composite wrapping and pipe straightening
  • Repair services for piping system, including among others, industrial process piping system in accordance to ASME, API, ASTM codes and standards

Both boilers and unfired pressure vessels are commonly used in process based industrial plants. Boilers are large pressure vessels that contain water or other liquids that are heated up to produce steam or for other purposes. Our IRM of boilers are specifically for steam boilers. Pressure vessels are large containers designed to hold materials, commonly liquids or gasses under high pressure. As boilers are a special type of pressure vessels, sometimes boilers are referred to as fired pressure vessels, while pressure vessels that are not subjected to external heat are referred to as unfired pressure vessels.

Heat exchangers are devices used to efficiently transfer heat from one medium (for example liquid or gas) to another without coming into direct contact with each other.

Structures are other objects that are not directly involved in the processing function, but are part of the overall plant facilities. Some examples of static structures include piping systems, pipe racks and truss, storage tanks, skids and scaffoldings.